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Quality

Consistency of physical properties.
Uniform coating and appropriate surface finish.
Proper coil characteristic and pattern laid winding.

 

ISO 9001:2000

 

 

Galvanised

 

Galvanised wire from Tata Steel Wire Division is used in a host of applications which include Vineyards, Welded mesh for Poultry farms, Gabions for soil protection, Chain Link, Barbed Wire & Concertina Wire for fencing, Stay Wire & Earth Wire in the Power Industry, Pail Handles, Wire Mesh, Stitching Wire, Bale Tie Wire, etc.

 

 

Manufacturing Process | Product Standard

 

» Manufacturing Process

 
Tata Steel Wire Division operates multiple plants for the manufacture of Galvanised Wire, using the latest technology.
 
 

 
 
 

» Product Standard

 

Size range

1.4 mm to 4.5 mm

 

Zn coating range

25g/m2 to 270g/m2

 

Standards

 

International standards

For

ASTM A641/A641m - 98 Class A

Standard specification for zinc-coated (galvanised) carbon steel wire

BS 443 : 1982

Testing zinc coatings on steel wire and for quality requirements

JIS G3547 - 1993 AS 1650 - 1989

Zinc coated low carbon steel wires Hot dip galvanised coating on ferrous articles

AS 2423

Australian standard for galvanised wire fencing products

Additional specifications supplied by Wire Division are highlighted.

Note - For customer specific requirements against standards please check with our sales department

 

ASTM A641/A641m - 98 - Galvanised Carbon Steel Wire

American Standard

SIZE (mm)

UTS (Kg/mm2)

CLASS 1 COATING

CLASS 3 OR A COATING

 

SOFT

MEDIUM

HARD

SIZE (mm)

ZINC g/m2 (min)

SIZE (mm)

Zn (g/m2 min)

1.4 to Under 2.00

52 max

49/70

63/84

1.40 to Under 1.50

55

1.40 to 1.60 incl.

180

2.0 to Under 2.50

52 max

49/67

60/81

1.50 to Under 1.90

65

Over 1.60 to 1.90 incl.

210

2.5 to Under 4.50

49 max

46/63

56/77

1.90 to Under 2.30

75

Over 1.90 to 2.30 incl.

220

 

 

 

 

2.30 to Under 3.20

85

Over 2.30 to 2.70 incl.

230

 

 

 

 

3.20 to Under 4.00

100

Over 2.70 to 3.10 incl.

240

 

 

 

 

4.00 to Under 4.50

115

Over 3.1 to 3.50 incl.

260

 

 

 

 

 

 

Over 3.50 to 3.90 incl.

270

 

 

 

 

 

 

Over 3.90 to 4.50 incl.

275

 

Zn Coating - BS 443: 1982

British Standard

Nominal Diameter mm

ZINC

Number Of Dips min

Zn coating min

Number Of Dips min

From

To - Incl.

(g/m2 min)

1 minute

(g/m2)

1 minute

 

 

HARD

SOFT

1.40

1.55

180

2

215

2

1.55

1.80

200

2

230

2

1.80

2.24

215

2

240

3

2.24

2.72

230

2-½

260

3

2.72

3.15

240

3

275

3-½

3.15

3.55

250

3

275

3-½

3.55

4.25

260

3

290

3-½

4.25

4.50

275

290

3-½

 

JIS G3547

Japanese Standard

TYPE OF WIRE

CLASS

SYMBOLS

SIZE (mm)

TENSILE (Kg/mm2)

LOW CARBON 
G. I. (Soft)

CLASS 2

SWMGS-2

1.4 to 4.5

30/55

CLASS 3

SWMGS-3

CLASS 4

SWMGS-4

CLASS 5

SWMGS-5

LOW CARBON 
G. I. (Hard)

CLASS 2

SWMGH-2

1.4 up to 2.6

60/90

CLASS 3

SWMGH-3

2.6 up to 3.2

55/86

CLASS 4

SWMGH-4

3.2 up to 3.5

50/80

CLASS 5

SWMGS-5

3.5 up to 4.5

40/80

 

JIS G3547 - 1993 - (Zn Coating g/m2 min)

Japanese Standard

SIZE (mm)

SWMGS-2
SWMGH-2

SWMGS-3
SWMGH-3

SWMGS-4
SWMGH-4

SWMGS-5

1.4 up to 1.6

20

75

120

160

1.6 up to 1.8

90

155

180

1.8 up to 2.0

25

90

155

200

2.0 up to 2.3

120

185

220

2.3 up to 2.6

120

230

230

2.6 up to 2.9

30

135

230

260

2.9 up to 3.2

135

230

270

3.2 up to 3.5

35

135

230

270

3.5 up to 4.0

155

245

270

4.0 up to 4.5

40

155

245

290

 

Zn Coating - AS 1650 - 1989

Australian Standard

SIZE (mm)

ZINC (g/m2 min)

OVER

Up to and Incl

TYPE A

TYPE B

1.40

1.55

180

31

1.55

1.80

200

33

1.80

2.24

215

38

2.24

2.72

230

42

2.72

3.15

240

48

3.15

3.55

250

53

3.55

4.25

260

60

4.25

4.50

275

70

 

G. I. WIRE FENCING PRODUCT - AS2423

Australian Standard

TYPE OF WIRE

SIZE
(mm)

TOLERANCE

UTS

COIL WEIGHT KG

COIL DIMENSIONS (mm)

(Kg/mm2)

Small

Big

ID (mm) Min

OD (mm) Max

MIN

MAX

Plain Fencing

3.15

+/- 0.08

39

69

100/250

300/1000

400

860

3.55

+/- 0.10

39

69

4.00

+/- 0.10

39

69

High Tensile Fencing

1.57

+/- 0.05

102

133

50/200

300/1000

400

860

1.60

+/- 0.05

102

133

1.80

+/- 0.07

102

133

100/250

300/1000

400

860

2.00

+/- 0.07

102

133

2.50

+/- 0.07

112

143

2.50

+/- 0.07

76

107

2.80

+/-0.08

133

163

Soft Barbing

1.47

+/- 0.05

39

66

50/200

300/1000

400

860

1.57

+/- 0.05

39

66

1.60

+/- 0.05

39

66

1.80

+/- 0.07

39

66

2.00

+/- 0.07

39

66

100/250

300/1000

400

860

2.50

+/- 0.07

39

66

High Tensile Barbing

1.57

+/- 0.05

102

133

50/200

300/1000

400

860

1.60

+/- 0.05

102

133

1.80

+/- 0.07

102

133

Chain Wire

2.00

+/- 0.07

39

66

100/250

300/1000

400

860

2.50

+/- 0.07

39

66

3.15

+/- 0.08

39

66

3.55

+/- 0.10

39

66

4.00

+/- 0.10

39

66

Field Fencing Wire

2.50

+/- 0.07

76

102

100/250

300/1000

400

860

2.64

+/- 0.07

39

66

2.64

+/- 0.07

64

87

2.80

+/- 0.08

94

117

 

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